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Home Sustainability

Sustainability: Vedanta Aluminium on fly-ash and bauxite-residue utilization

India CSR by India CSR
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Seeks interest for setting up cement manufacturing units near its plants

NEW DELHI: Vedanta Aluminium Business will collaborate with cement, construction and infrastructure industries for gainful utilization of its by-products fly-ash (a by-product in thermal power generation) and bauxite-residue (a by-product of producing alumina from bauxite), the company said.

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At a national-level webinar held recently with global experts and participants from the cement industry, the company also sought interest from cement manufacturers for setting up integrated cement plants or cement clinker grinding/blending/processing units adjacent to its plants in Odisha and Chhattisgarh.

Since aluminium is a continuous process industry, proximity to the company’s operations will give cement manufacturers a continuous supply of high-quality fly-ash and bauxite-residue, save costs incurred on logistics, and provide access to emerging construction markets in eastern and central India. 

Fly-ash and bauxite-residue, the two most voluminous by-products generated by the aluminium industry, can be used in cement and concrete manufacturing, providing cement manufacturers significant benefits in terms of quality output, cost and sustainability.

Fly ash can partially replace cement in concrete (or be used to produce blended cement), significantly improving durability and workability of cement.

In cement manufacturing, every tonne of fly-ash used can help save around 700-800 kg of carbon emissions, 4.2 million KJ of energy, and 341 litres of water.

Bauxite-residue can be a very useful additive in raw mix for cement clinkers.

The advantages of using bauxite-residue with slag improves properties of the raw mix, reduces energy consumption, and improves the strength of the final product. Both fly ash and bauxite residue being industrial wastes themselves, come with significant cost and energy advantages as well.

In line with its quest for fostering circular economy, in the current fiscal alone, Vedanta Aluminium has aided in utilization of over 3 million tonnes of fly-ash and 26,000 tonnes of bauxite-residue in cement, bricks and infrastructure industries.

Vedanta Aluminium Business producing half of India’s aluminium at 1.97 million tonnes per annum (MTPA) in FY21. It is a leader in value-added aluminium products that find critical applications in core industries.

(India CSR)

Source: India CSR I 12 February 2022
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